Project Profiles

 

Groundwater Treatment System Rental in Support of Sewer and Water Main Construction Dewatering

During a project to install new sewer lines and water mains in a town in Vermont, contractors had to dewater an area where the soil was heavily contaminated with petroleum hydrocarbons.

Carbonair provided a turnkey 500 gpm groundwater treatment system that was able to effectively treat the water and allow the project to proceed without delays.

A Carbonair project manager provided installation oversight and operator training for the system. This system operated at a maximum flow rate of 500 gpm and enabled our customer to complete their project in a timely manner.

At the conclusion of the project our technician mobilized to the site, obtained a spent carbon sample for TCLP testing and shipped the equipment back to our service center for the extraction and disposal of the spent media after receipt of approved documentation.

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Groundwater Treatment System Rental in Support of Highway Construction Dewatering

As part of a major highway improvement project, contractors had to dewater an area in order to pour footings for an overpass. Contaminated groundwater from an adjacent Superfund site was drawn into the dewatering stream, requiring treatment of the contaminated water stream prior to discharge on-site. Based on the large area being excavated, the high water table and the permeability of the soils, a flow rate of 3000 gpm was required to keep the excavation area dry during construction work.

Carbonair first met with the general contractor and environmental engineer to work out the required treatment system design and assess site logistics for system layout, delivery and installation.

Challenges for this project included:

  • High dewatering flow rate required (3000 gpm)
  • Small area on site for treatment system adjacent to operating highway
  • Short lead time for set up of system
  • 24 hour operation required

Carbonair designed and provided a 3000 gpm water treatment system consisting of three (3) individual 1,000 gpm treatment streams comprised of the following:

  • A 21,000 gallon settling tank for the removal of large solids and free product
  • Bag filters for the removal of suspended solids
  • Granular activated carbon (GAC) filters with 30,000 pounds of carbon for removal of dissolved organic contaminants.

The systems were provided with all necessary components for operation in the field, including 30 horsepower transfer pumps with level controls, hose and fittings, distribution headers and a 100 kW generator for the system’s electrical power requirements. The systems were mobilized, installed and started up in less than five business days from the notice to proceed. The actual field installation took three and one-half days.

The systems performed as designed and allowed the contractor to finish the installation of the footings ahead of schedule, saving them, and the DOT, a considerable amount of money. Carbonair was able to meet their short lead time for delivery of the system and was able to safely deliver, set up and then demobilize the systems in an extremely tight area adjacent to an operating highway and with overhead power lines at the site.

Demobilization was accomplished in just three days.

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Groundwater Treatment System Rental in Support of UST Removal and Installation

Carbonair was asked to provide a temporary groundwater treatment system to treat contaminated groundwater that was generated by dewatering performed in support of an underground storage tank removal and upgrade at a gas station in north Florida. In this case, the groundwater at the site was heavily contaminated with petroleum hydrocarbons (gasoline and diesel), which were present in dissolved and free product forms. The groundwater also had high concentrations of Arsenic and other heavy metals. Due to the high water table, the excavation area had to be dewatered at a rate of 500 gpm to allow for the removal of the old tanks and installation of the new tanks. Carbonair designed and provided an on-site groundwater treatment system for a maximum flow rate of 500 gpm.

A Carbonair field crew mobilized, set up, and trained the operators of the system. The system performed as designed, meeting the required discharge limits and treating the water generated at the site at the required flow rate. The use of diesel pumps and Carbonair’s diesel driven air strippers avoided the need for a costly power drop or expensive generator rental. At the conclusion of the project, Carbonair field technicians provided demobilization services including the extraction and disposal of the spent carbon and ion exchange filter media, and demobilization of the equipment.

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Groundwater Treatment System Rental in Support of Manufactured Gas Plant Remediation Project

The former coal gasification plant had operated from 1880 to 1950. The site (see top picture), located adjacent to a major river near a downtown area, was heavily polluted.

Contaminants associated with the old coal gasification plant (primarily coal tars) had seeped into the ground and migrated thirty feet below the water table, into the river sand deposits. Environmental clean-up of the site involved excavation and treatment of 50,000 cubic yards of contaminated soils.

Excavation of the contaminated soils from below the water table next to a major river presented significant challenges. One of the challenges included the requirement for an onsite water treatment plant capable of handling the dewatering discharge.

Carbonair furnished a 2000 GPM temporary water treatment system (see bottom picture) consisting of settling tanks, an oil/water separator and granular activated carbon vessels. Carbonair also furnished all of the required pumps and interconnecting piping.
The system was housed in a temporary sprung structure (shown being erected in the middle picture) during the winter months, to prevent freeze-up.

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Groundwater Treatment System Rental to Treat Dewatering Water on Brownfield Construction Project

A mid-Atlantic environmental firm contacted Carbonair to develop a treatment system for a Brownfield development project. Three office complexes were being built in downtown Washington DC. Each building included underground parking, requiring excavation 65 feet below grade.

Groundwater samples revealed BTEX and TCE contamination, and hydrological testing indicated pumping rates of 1000 GPM would be necessary to allow construction to resume.

Water treatment system design challenges on this project included:

  • A high water flow rate (1000 gpm)
  • Limited space on site for system
  • The need to move the system periodically to allow for site work
  • 24 hour operation required over a long period of time
  • The need to exchange media in vessels while maintaining a 1000 gpm flow rate
  • The potential need to downsize the system based on reduce flow rates in the future

For this project, Carbonair designed a modular 1200 GPM water treatment system consisting of twelve 100 GPM units on a common header. Each unit had a duplex bag filter skid and a Carbonair PC13 carbon absorber. Carbonair furnished the complete system, including hose, fittings, headers and valves. Carbonair’s field service team installed the system and trained the operating personnel.

  • This modular design allowed the system to continuously flow at 1000 gpm, while two vessels could be held in reserve and serviced if needed.
  • Using a modular system with multiple small carbon vessels resulted in less site preparation time prior to installation, when compared to larger vessels.
  • Due to extreme space restrictions, the system had to be moved several times during the course of the project. This was simplified by the compact, flexible design employed.
  • After 14 months of operation, site conditions changed allowing for a reduction in the required flow rate. Carbonair was able to easily reduce the size and operating cost of the system, by simply removing several of the 100 gpm modules.
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Groundwater Treatment System Rental to Treat Storm Water Overflow at Superfund Site

Due to heavy rains from a hurricane, the storm water collection and treatment system in place at a six-hundred acre Superfund site was overflowing. Carbonair was hired to provide a temporary storm water treatment system to avoid fines that may have resulted from unauthorized untreated storm water discharges.

Carbonair responded by providing a 500 GPM temporary storm water treatment system consisting of:

  • Four bag filter skids equipped with 1-micron bag filters for fine suspended solids removal
  • Two 4,000 pound sand filters for removal of suspended solids
  • Two Carbonair PC-50 liquid phase carbon vessels, each with 10,000 pounds of carbon for removal of dissolved organic contaminants.

The system was provided with all of the required distribution headers, pumps, hose and fittings.

Carbonair received the customer’s call at 10:00 AM on a Tuesday morning, and responded by delivering a modular 500 GPM treatment system delivered to the site by 8:00 AM Thursday morning. The system was operating by noon on Friday.

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Groundwater Treatment System Rental in Support of Clean up and Repair of Ruptured Petroleum Pipeline

Carbonair was hired by a major pipeline company to assist in the clean-up and repair of a ruptured petroleum pipeline in South Carolina. The job was to provide temporary treatment of contaminated groundwater generated as a result of dewatering associated with the repair of the ruptured line.

Carbonair reviewed the contaminant concentrations, required water flow rates and the anticipated duration of the project. Based on this data, we designed, delivered and installed a 250 GPM temporary water treatment system consisting of:

  • Carbonair Model COWS 250 oil/water separator with level controls for removal of free product and large suspended solids
  • Bag filters for fine suspended solids removal
  • Carbonair STAT 180 low-profile air stripper with pump-out package and controls for removal of dissolved volatile organic compounds
  • Carbonair PC-20 liquid phase vessel with 4,500 pounds of Organoclay for removal of emulsified product (oil and grease)
  • Two Carbonair PC-20 liquid phase carbon vessels, each with 2,500 pounds of carbon for removal of semi-volatile organic compounds
  • Flowmeters, interconnecting hose and fittings

A Carbonair field service technician was provided to oversee the off-loading of equipment as well as assist in set-up, installation and operator training. Carbonair’s Internet-based Monitoring Package (IMP) was provided for remote monitoring and alarm notification.

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Groundwater Treatment System Rental in Support of Highway Construction Dewatering

As part of a highway construction project, contractors had to dewater an area where the soil was contaminated with petroleum hydrocarbons. The contaminated water had to be treated prior to discharge on-site.

Carbonair provided a complete 500 gpm groundwater treatment system consisting of bag filters, granular activated carbon vessels and all interconnecting piping header and hose required for system operation including a totalizing flow meter.

A Carbonair field crew mobilized, set up, and trained the client’s operators of the system to operate the system. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

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Groundwater Treatment System Rental in Support of UST Removal and Installation

Carbonair was asked to provide a temporary groundwater treatment system to treat contaminated groundwater that was generated by dewatering performed in support of an underground storage tank removal and upgrade at a gas station. In this case, the groundwater at the site was heavily contaminated with petroleum hydrocarbons (gasoline and diesel), which were present in dissolved and free product forms. Due to the high water table, the excavation area had to be dewatered at a rate of 800 gpm to allow for the removal of the old tanks and installation of the new tanks. Carbonair designed and provided a rental groundwater treatment system for a maximum flow rate of 800 gpm.

A Carbonair field crew mobilized, set up, and trained the operators of the system. The system performed as designed, meeting the required discharge limits and treating the water generated at the site at the required flow rate. The use of diesel pumps and Carbonair’s diesel driven air strippers avoided the need for a costly power drop or expensive generator rental. At the conclusion of the project, Carbonair field technicians provided demobilization services including the extraction and disposal of the spent carbon, and demobilization of the equipment.

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Groundwater Treatment System Rental in Support of Manufactured Gas Plant Remediation Project

Carbonair was hired by a natural gas utility company to provide a temporary groundwater treatment system to treat contaminated dewatering water in support of the remediation of a Manufactured Gas Plant. As part of the remedy, contractors had to excavate and remove large quantities of soil at the source of the contamination. The soil and groundwater in this area were heavily contaminated with polycyclic aromatic hydrocarbons (PAHs), which were present in dissolved form and as free product. The excavated area had to be dewatered at a rate of 500 gpm during excavation due to the high water table.

Carbonair designed and supplied a rental groundwater treatment system to meet discharge requirements, allow uninterrupted operation and have sufficient capacity to last throughout the excavation period — without media replacement.

Carbonair Field Technicians installed the system, performed system startup and trained customer staff in system operation. In addition, Carbonair provided 24-hour emergency on-call service.

The groundwater treatment system operated as designed on a 24-hour basis for the life of the project without any down time or media replacement required. As a result, the contractors were able to proceed with, and complete, the excavation of the contaminated soil without any delays —saving money and avoiding any costly permit violations.

Carbonair field technicians disassembled and removed the equipment and arranged for the disposal of the spent filter media, completing the “cradle to grave” solution to our customer’s temporary water treatment needs for this project.

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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water – Illinois

Carbonair provided a turn-key mobile water treatment system for this project. The system was utilized at four dewatering locations.

A Carbonair project manager provided installation oversight and operator training for the system. This system operated at 1,500 gpm and enabled our customer to complete their project and return the pipeline to use within their budgeted time line.

At the conclusion of the project the client drained the vessels, obtained a spent carbon sample for TCLP testing and shipped the equipment back to our service center for the extraction and disposal of the spent media after receipt of approved documentation.

Project Specifics:
  • Treatment Flow Rate: 1,500 gpm
  • Total Volume Treated: 6,457,500 gallons
  • Equipment Supplied: Bag filtration equipment
  • Carbon adsorption vessels
  • Hose, piping manifolds, anti-siphon breaker and flow meter
  • Contaminants Treated: Suspended solids, Iron & Oil and Grease
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water – Texas

Carbonair provided and operated a turn-key temporary water treatment system for this project.
A Carbonair field crew mobilized, set up, and trained the client’s field operators to operate the system. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 200 bph (140 gpm)
  • Total Volume Treated: 19,100 barrels
  • Equipment Supplied: Bag Filtration Equipment
  • Oleophelic media & vessels
  • Carbon media & vessels
  • Hose, piping manifolds and flow meter
  • Contaminants Treated: Benzene & Oil and Grease
  • Carbonair Staff: Technician for setup and operator training
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water - Louisiana

Carbonair provided a turn-key mobile water treatment system for this project.
A Carbonair project manager and one technician provided installation and operation of the system at two project locations in Louisiana. The system flow rate was 150 gpm.
At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 150 gpm
  • Total Volume Treated: 150,000 gallons
  • Equipment Supplied: Diesel Operated Pump
  • Bag Filtration Equipment
  • Oleophelic media & carbon media & vessels
  • Hose, piping manifolds, anti-siphon loop and flow meter
  • Contaminants Treated: BTEX, TSS, Oil and Grease, Total Organic Carbon (TOC) and Lead
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water – Illinois

Carbonair provided a turn-key temporary water treatment system for this project.
A Carbonair project manager provided installation oversight and operator training for the system. This system operated at 1,000 gpm and enabled our customer to complete their project and return the pipeline to use within their budgeted time line. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 1,000 gpm
  • Total Volume Treated: 3,350,000 gallons
  • Equipment Supplied: Diesel powered pump
  • Bag Filtration Equipment
  • Oleophelic media & carbon media & vessels
  • Hose, piping manifolds, anti-siphon loop and breaker and flow meter
  • Contaminants Treated: Suspended solids, & Oil and Grease
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water – Missouri and Oklahoma

Carbonair provided and operated a turn-key temporary water treatment system for this project. A Carbonair field crew mobilized, set up, and operated the system at two locations within a ten day time frame. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 1,429 bph (1,000 gpm)
  • Total Volume Treated: 150,000 barrels
  • Equipment Supplied: Bag Filtration Equipment
  • Oleophelic media & vessels
  • Carbon media & vessels
  • Hose, piping manifolds and flow meter
  • Contaminants Treated: Benzene & Oil and Grease
  • Carbonair Staff: Regional Service Manager & field technician for 24 hour operation coverage.
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water - Nebraska

Carbonair provided a turn-key mobile water treatment system for this project.
A Carbonair technician mobilized a truck mounted water treatment system to treat hydrostatic water contained by the customer in frac tanks at two locations. Our technician arrived at each site, made the connections to the tanks and ran the effluent line of the system to the point of discharge.

This system operated at 100 gpm until all water was treated and discharged. This enabled our customer to economically complete their project on time and within budget constraints. At the conclusion of the project demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 100 gpm
  • Total Volume Treated: 61,800 gallons
  • Equipment Supplied: Electrically powered pump
  • Bag Filtration Equipment
  • Oleophelic media & vessels
  • Hose, piping manifolds, anti-siphon loop and breaker and flow meter
  • Contaminants Treated: Suspended solids, & Oil and Grease
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water - Montana

Carbonair provided a turn-key temporary water treatment system for this project.
A Carbonair project manager provided installation oversight and operator training for the system. This system operated at 200 gpm and enabled our customer to complete their project and return the pipeline to use within their budgeted time line. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 200 gpm
  • Total Volume Treated: 1,765,000 gallons
  • Equipment Supplied: Electric powered pump
  • Bag Filtration Equipment
  • Oleophilic media & carbon media & vessels
  • Hose, piping manifolds, anti-siphon loop and breaker and flow meter
  • Contaminants Treated: Suspended solids, & Oil and Grease
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water – Illinois

Carbonair provided a turn-key temporary water treatment system for this project.
A Carbonair project manager provided installation oversight and operator training for the system. This system operated at 200 gpm and enabled our customer to complete their project and return the pipeline to use within their budgeted time line. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 200 gpm
  • Total Volume Treated: 30,000 gallons
  • Equipment Supplied: Bag Filtration Equipment
  • Oleophelic media & carbon media & vessels
  • Hose, piping manifolds, anti-siphon loop and breaker and flow meter
  • Contaminants Treated: PCB’s, BTEX, Suspended solids, BTEX and Oil and Grease
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Water Treatment System Rental to Treat Pipeline Hydrostatic Test Water – Texas

Carbonair provided and operated a turn-key temporary water treatment system for this project. A Carbonair field crew mobilized, set up, and operated the system within a four day time frame. This enabled our customer to complete their project and return the pipeline to use within their time line. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 2,000 bph (1,400 gpm)
  • Total Volume Treated: 165,000 barrels
  • Equipment Supplied: Bag Filtration Equipment
  • Oleophelic media & vessels
  • Carbon media & vessels
  • Hose, piping manifolds and flow meter
  • Contaminants Treated: Benzene & Oil and Grease
  • Carbonair Staff: Regional Service Manager & field technician for 24 hour operation coverage.
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Groundwater Treatment System Rental to Treat Dewatering Water at Pipeline Terminal – Indiana

Carbonair provided a turn-key temporary water treatment system for this project.
A Carbonair field crew mobilized, set up, and trained the client’s operators of the system to operate the system. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 715 bph (500 gpm)
  • Total Volume Treated: 238,095 barrels
  • Equipment Supplied: Bag Filtration Equipment
  • Carbon media & vessels
  • Hose, piping manifolds and flow meter
  • Contaminants Treated: BTEX & Oil and Grease
  • Carbonair Staff: Carbonair technician onsite for installation of equipment and operator training.
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Groundwater Treatment System Rental to Treat Dewatering Water at Pipeline Terminal – Indiana

Carbonair provided a turn-key temporary water treatment system for this project. A Carbonair field crew mobilized, set up, and trained the client’s operators of the system to operate the system. At the conclusion of the project Carbonair provided demobilization services including the extraction and disposal of the spent media, and demobilization of the equipment.

Project Specifics:
  • Treatment Flow Rate: 358 bph (250 gpm)
  • Total Volume Treated: 190,477 barrels
  • Equipment Supplied: Bag Filtration Equipment
  • Carbon media & vessels
  • Hose, piping manifolds and flow meter
  • Contaminants Treated: BTEX & Oil and Grease
  • Carbonair Staff: Carbonair technician onsite for installation of equipment and operator training.
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Locations
CARBONAIR - Florida
4710 Dignan St.
Jacksonville, Florida 32254
Phone: 904.387.4465
Fax: 904.387.5058
Toll Free: 800.241.7833
CARBONAIR - Minnesota
7500 Boone Ave. N. #101
Brooklyn Park, Minnesota 55428
Phone: 763.315.4771
Fax: 763.315.4614
Toll Free: 800.526.4999
CARBONAIR - Texas
4889 Hunter Rd. Bldg 1-C
San Marcos, Texas 78666
Phone: 512.392.0085
Fax: 512.392.0066
Toll Free: 800.893.5937
CARBONAIR - Virginia
4003 West Main St.
Salem, Virginia 24153
Phone: 540.380.5913
Fax: 540.380.5920
Toll Free: 800.204.0324

Site Credits: Ecreativeworks